Open-access Effect of Different Silane Treatments on Long-Term Bonding Between Non-Etched Glass-Ceramic and Resin Cement

Efecto de diferentes tratamientos con silano en la resistencia de unión entre cerámica vítrea no condicionada y cemento resinoso en largo plazo de almacenamiento

Abstract

The present study evaluated the bond strength between glass-ceramic and resin cement, using different silane treatments, performing no previous hydrofluoric acid (HF) etching on ceramic surface, after short- and long- term storage. One hundred and eighty glass-ceramic plaques (IPS e.max CAD®) were polished and divided into six groups (n=30) to receive different silane treatments: (1) RCP-RelyX Ceramic Primer® (one-bottle silane), (2) RCP+SB-RelyX Ceramic Primer and Adper Singlebond2® (silane plus separated adhesive), (3) SBU-Scotchbond Universal® (silane-containing universal adhesive), (4) CP-Clearfil Ceramic Primer® (silane/MDP primer), (5) NC-no-silane (negative control) and (6) PC-Previous HF etching (5%, 20s) plus RelyX Ceramic Primer® (positive control). Two resin cement cylinders (Rely X Ultimate®) were built on each plaque. Each group was divided into two sub-groups to be stored for 24 hours (24h) or 6 months (6mo) in distilled water at 37°C (n=15). Then microshear (µSBS) testing was performed. Failure mode was analyzed using scanning electron microscopy (SEM). Data were statistically analyzed by two-way ANOVA and Tukey´s test (α=0.05). Both factors and their interaction resulted statistically significant (p≤0.05). PC obtained the highest µSBS values (in MPa) at both storage times (24h: 28.11±2.44; 6mo: 19.10±3.85). After 24h storage, groups RCP+SB (10.86±3.62), SBU (8.37±4.33) and CP (8.05±3.62) were not statistically different from NC (8.00±2.51); only RCP (19.73±4.63) and PC obtained higher values. After 6 months, only PC showed higher values than NC (0.04±0.01). Cohesive failure in resin cement was more prevalent for RCP-24h and PC, while adhesive failure was more frequent among all other groups. Clinical relevance: None of the commercially available silane primers tested, improve long- term ceramic/cement bonding without performing HF etching on ceramic surface. Combination of HF acid and silane, remain as a gold standard treatment for glass-ceramic materials.

Keywords: Silane; Glass-ceramics; Lithium disilicate; Multi-mode adhesives; Cementation; Ceramic bonding; Hydrofluoric acid

Resumen

Este estudio evaluó la resistencia de unión entre cerámica vítrea y cemento resinoso, utilizando diferentes tratamientos de silano, sin realizar condicionamiento previo de la cerámica con ácido fluorhídrico (HF), después de almacenamiento en corto y largo plazo. Ciento ochenta placas de cerámica (IPS e.max CAD®) fueron pulidas y divididas en 6 grupos (n=30) para ser tratadas como sigue: (1) RCPRelyX Ceramic Primer® (silano de 1 frasco), (2) RCP+SB-RelyX Ceramic Primer y Adper Singlebond2® (silano más adhesivo separado), (3) SBU-Scotchbond Universal® (adhesivo universal conteniendo silano), (4) CP-Clearfil Ceramic Primer® (primer cerámico conteniendo silano y MDP), (5) NC-ningún silano (control negativo) y (6) PC-Condicionamiento con HF previo (5%, 20s) y silano (RelyX Ceramic Primer®) (control positivo). Dos cilindros de cemento resinoso (Rely X Ultimate®) fueron construidos en cada placa. Cada grupo fue dividido en 2 sub-grupos para ser almacenados por 24 horas (24h) y 6 meses (6mo) en agua destilada a 37°C (n=15). Luego fue realizada la prueba de microcizallamiento (µSBS). El tipo de fractura fue analizado con microscopio electrónico de barrido (SEM) y los datos analizados con las pruebas estadísticas ANOVA de dos factores y Tukey (α=0.05). Ambos factores y su interacción resultaron estadísticamente significativos (p≤0.05). PC presentó los valores más altos de µSBS (MPa) para ambos tiempos de almacenamiento (24h: 28.11±2.44; 6mo: 19.10±3.85). Luego de 24h, los grupos RCP+SB (10.86±3.62), SBU (8.37±4.33) y CP (8.05±3.62) no fueron estadísticamente diferentes del grupo control negativo (NC: 8.00±2.51); sólo RCP (19.73±4.63) y PC obtuvieron resultados mayores. Después de 6 meses de almacenaje, sólo el grupo PC obtuvo valores estadísticamente mayores que NC (0.04±0.01). Fractura cohesiva en el cemento fue más prevalente para RCP-24h y PC, mientras que el tipo adhesivo fue el más frecuente para todos los demás grupos. Relevancia Clínica: Ninguno de los tratamientos de silano evaluados, mejoró significativamente la adhesión a largo plazo entre cerámica vítrea no condicionada y cemento resinoso. La combinación de HF y silano, continúa siendo el tratamiento de preferencia para cerámica vítrea durante el proceso de cementación.

Palabras clave: Silano; Cerámica vítrea; Disilicato de litio; Adhesivos universales; Cementación; Adhesión de cerámicas; Ácido fluorhídrico

Introduction

Glass-ceramic is nowadays one of the preferred materials for aesthetic indirect restorations, showing adequate optical and mechanical properties, among other benefits [1]. The dissimilar chemical nature of glass-ceramic and tooth structure, makes mandatory to use intermediate coupling agents to bond both surfaces [2]. Resin cement is considered the material of choice to bond ceramic with tooth as it can adhere chemically or mechanically to glassceramic surface, besides improving restorations´ mechanical behavior [3,4].

Mechanical strategy to bond glass-ceramic and resin cement may be achieved by performing a previous roughening, employing hydrofluoric acid (HF) on ceramic surface, which dissolves part of the glassy phase present on glass ceramic material, facilitating mechanical interlocking with resin cement [3,5,6,7]. On the other hand, silane primers can produce a chemical adhesion between resin cement and glass ceramic [3]. The combination of both mechanical and chemical strategies is considered the gold standard for resin-cement/ glass-ceramic bonding [2,3,5]. However, HF may be a dangerous substance [8], reason why some researchers have focused their studies in looking for an alternative glass-ceramic surface treatment, by avoiding the usage of HF [9]. In addition, some manufacturers indicate to use their silane primers alone, without HF [10], at the time that some works claim that using only a silane primer is enough to achieve a proper bonding between glass-ceramic and resin cement [11-13].

Silane-coupling agents must be hydrolyzed (SiOR-›SiOH) to bond with silicon on glassceramic surface [2]. So, many commercial silane-solutions use a pre-hydrolysed silane (3-Methacryloxypropyltrimethoxysilane, MPS) mixed with ethanol and water as solvents. This substance can form multimolecular-water resistant layers of 50-100nm within the glass-ceramic surface [14], which may chemically bond with methacrylate groups composing resin cements. Such bonding produces integrity among the system tooth/resin cement/restoration.

Other ceramic primers are commercially available, containing silane and phosphate acid monomers such as MDP (10-methacryloyloxydecyl dihydrogen phosphate). Those phosphate acid monomers are employed due to their capability to bond metallic molecules present in some ceramics (mainly non-glass ceramics) with methacrylate groups in resin cements [15, 16]. Thus, those primers can improve resin cement adhesion to glass ceramics and polycrystalline ceramics. Additionally, some multi-mode adhesives have incorporated silane to their composition. This multi-mode solution is indicated for silanization of glass-ceramics, before cementation process in order to simplify the clinical steps. Manufacturers recommend this broad range of silane-containing solutions equally as conventional silane primers, but it is unclear if they behave similarly or not. It is also uncertain if one can avoid the use of HF when employing these variable silane-containing primers.

Here we evaluate the isolated effect of different silane-containing primers on non-etched glass-ceramic/resin cement bonding, after short- and long- term storage. The null hypothesis set is that silane primers or storage times tested do not affect glass-ceramic/resin cement bonding.

Materials and Methods

Lithium disilicate glass-ceramic (IPS e-max CAD/CAM, Ivoclar, Vivadent, NY, USA; Lot. N76665) was used along with one resin cement (Rely X Ultimate, 3M ESPE, ST. Paul, MN, USA; Lot. 505370) and three silane primers (Table 1). The specimen preparation methodology for the microshear bond strength test (µSBS) was adapted from the one developed by Shimada et al. [11]. A schematic representation of the study set up, is shown on Figure 1.

One hundred and eighty lithium disilicate ceramic plaques measuring 6±0.1mm in length, 3±0.1mm in width and 2±0.1mm in thickness were milled from CAD/CAM blocks on an E4D Dentist System (D4D technologies, LLC, Richardson, TX, USA) using a custom-mill file. The specimens were ultrasonically cleaned for 5 minutes in 90% alcohol. Then, specimens were dried and covered with a pre-drilled (circle compartments, measuring 1mm thick and 1mm in diameter) double-face masking tape, to delimitate the bonding area (Fig. 1).

Table 1
Materials used in this study.

Figure 1:
Schematic representation of the study set-up.

Afterwards, plaques were randomly assigned to one of the following groups (n=30) to be treated as follows: : (1) RCP-RelyX Ceramic Primer® (onebottle silane), (2) RCP+SB-RelyX Ceramic Primer and Adper Singlebond2® (silane plus separated adhesive), (3) SBU-Scotchbond Universal® (silane- containing universal adhesive), (4) CP-Clearfil Ceramic Primer® (silane/MDP primer), (5) NC-nosilane (negative control) and (6) PC-Previous HF etching (5%, 20s) plus RelyX Ceramic Primer® (positive control). All treatment protocols for each experimental group are described on Table 2.

Table 2
Group division and treatment protocol.

A silicon mold was placed on each treated glass ceramic plaque (each mold, containing two cylindrical-shaped compartments measuring 1±0.1mm in diameter and 1±0.1mm in thickness). Then, the resin cement was injected into each compartment on the treated ceramic surface using the manufacturers’ auto-mixing tip and lightcured (Bluephase N, Ivoclar, Vivadent, schaan, Lichtenstein; light output: 1200 mW/cm2) for 20s. A 0,3 mm glass slide was placed between the light tip and the cylindrical resin cement specimen. The ceramic-plaque/resin-cement assemblies were removed from the molds after 5 minutes. The specimens were water rinsed, dried, and each group was randomly divided into two equal subgroups (n=15), to be stored in distilled water at 37°C for 24 hours (24h) or 6 months (6mo).

After storage time elapsed, specimens were attached to a holding device with cyanoacrylate glue (Super Bonder Loctite, Henkel), placed on a universal testing machine (Instron 4411, Instron Corporation, Canton, MA, USA) and a shear load was applied to the base of the resin cement cylinder with a thin wire (0.20 mm diameter), kept strictly parallel to the ceramic surface. The µSBS test was performed at a crosshead speed of 0.5 mm/min, using a 500-N load cell. The results from each resin cement cylinder were obtained using Istron-Bluehill software and expressed in MPa. As each ceramic plaque contained two resin cement cylinders, a µSBS mean was obtained for each plaque (n=15). Data were statistically analyzed by Two-Way ANOVA (Silane treatment vs Storage time) and Tukey Post-Hoc test at a significance level of 5%.

For SEM evaluation, all specimens were mounted on aluminum stubs, sputter coated with gold/palladium (SCD 050; Balzers, Schaan, Liechtenstein) and then examined using a scanning electron microscope (JSM 5600 LV; JEOL, Tokyo, Japan) operating at 15 kV. Photomicrographs of representative areas of the fractured surfaces were taken at different magnifications for fracture pattern evaluation and then classified according to the following criteria: AD-CC, failure between ceramic and resin cement; C-AS, cohesive failure in adhesive system (when employed); C-CE, cohesive failure within the ceramic; C-RC, cohesive failure in resin cement and MIX, mixture of different kinds of fractures in the same specimen.

Results

Two-way ANOVA revealed that both factors and their interaction resulted statistically significant (p≤0.05). Tukey post-hoc test showed some differences among groups´ means. A summary of µSBS values are shown on Table 3 and graphically represented on Figure 2. PC obtained the highest µSBS values (in MPa) after both storage times tested. After 24h storage, groups RCP+SB, SBU and CP did not differ from the negative control group (NC). Only RCP and PC produced statistically higher values than NC after 24 hours storage. After 6 months, only PC showed higher values than NC. Representative photomicrographs form each groups´ more prevalent failure patterns are shown from figure 4 to 9. Most groups exhibited a great prevalence of adhesive failure between ceramic and cement (AD-CC), except groups RCP-24h and PC (both, 24h and 6mo), in which cohesive failure in resin cement (C-RC) was more prevalent and groups RCP+SB-24h and SBU-24h which exhibited high prevalence of cohesive failure in adhesive system (C-AS).

Table 3
Microshear bond strength means (MPa) and standard deviations (SD), between glass-ceramic and resin cement, when submitted to different silane treatments and recorded after 24 hours and 6 months water storage.

Figure 2:
Distribution plot of microshear bond strength values (MPa) from all experimental groups. Each point (circle or triangle) represents the individual µSBS mean from each specimen (n=15), while the horizontal line on each data group, represents each group mean. Same capital letters represent no statistical differences among the groups (Tukey test, α=0.05). Abreviations: RelyX Ceramic Primer (RCP), RelyX Ceramic Primer + Adper Single Bond 2 (RCP+SB), Scotchbond Universal (SBU), Clearfil Ceramic Primer (CP), negative control (NC), positive control (PC).

Figure 3:
Failure mode prevalence from all experimental groups. Abreviations: RelyX Ceramic Primer (RCP), RelyX Ceramic Primer + Adper Single Bond 2 (RCP+SB), Scotchbond Universal (SBU), Clearfil Ceramic Primer (CP), negative control (NC), positive control (PC).

Figure 4:
(A) Representative image exhibiting the more prevalent failure pattern from group RCP-24h on ceramics´ surface (2000x), showing a cohesive failure in resin cement, where some resin cement particles (arrows) can be seen attached to the ceramic surface, also some clean ceramic areas can be noted (circle). (B) Representative image exhibiting the more prevalent failure pattern from group RCP6mo on ceramics´ surface (2000x), showing a clean ceramic surface (circle) with some irregularities (arrows), pointing that an adhesive failure between ceramic and cement occurred.

Figure 5:
(A) Representative image exhibiting the more prevalent failure pattern from group RCP+SB-24h on ceramics´ surface (2000x), showing a mostly cohesive failure in adhesive system, where some flat adhesive areas can be noted along with some depressions forming an irregular pattern in which the adhesive layer fractured. (B) Representative image exhibiting the more prevalent failure pattern from group RCP+SB-6mo on ceramics´ surface (2000x), showing a clean ceramic surface, typical sign of an adhesive failure.

Figure 6:
(A) Representative image exhibiting the more prevalent failure pattern from group SBU-24h on ceramics´ surface (2000x), showing a mostly cohesive failure in adhesive system, where some flat adhesive areas can be noted along with some depressions forming an irregular pattern in which the adhesive layer fractured, a similar pattern as on Fig.5A. (B) Representative image exhibiting the more prevalent failure pattern from group SBU-6mo on ceramics´ surface (2000x), showing a clean ceramic surface, typical sign of an adhesive failure, as shown on Fig.5B.

Figure 7:
(A) Representative image exhibiting the more prevalent failure pattern from group CP-24h on ceramics´ surface (2000x), showing a clean ceramic surface slightly covered by the primer in some areas, typical of a ceramic/cement adhesive failure. (B) Representative image exhibiting the more prevalent failure pattern from group CP-6mo on ceramics´ surface (2000x), showing a completely clean ceramic surface, also indicating a ceramic/cement adhesive failure.

Figure 8
(A) Representative image exhibiting the more prevalent failure pattern from group NC-24h on ceramics´ surface (2000x), showing a clean ceramic surface, corresponding to a ceramic/cement adhesive failure. (B) Representative image exhibiting the more prevalent failure pattern from group NC-6mo on ceramics´ surface (2000x), showing also a ceramic/cement adhesive failure.

Figure 9:
(A) Representative image exhibiting the more prevalent failure pattern from group PC-24h on ceramics´ surface (2000x), showing a cohesive failure in resin cement, where a complete resin cement layer with some particles embedded (arrows) can be seen. (B) Representative image exhibiting the more prevalent failure pattern from group PC-6mo on ceramics´ surface (2000x), showing also a cohesive failure on resin cement, but less profuse as on Fig.9A, probably consequence of resin cement leaching after aging.

Discussion

The results of this in vitro study showed that different silane primers and storage time tested, significantly influenced ceramic/cement bond strength; consequently, the null hypothesis set in this study must be rejected.

With the intention of isolating silane primers´ effect from the synergic improvement given by micromechanical strategy, is that all silane primers tested were used alone, without performing a previous hydrofluoric acid etching on ceramic surfaces. Nevertheless, the gold standard surface treatment for glass-ceramic was also included in this study as a positive control group (PC), as well as a negative control group (NC), in order to compare them with the tested primers acting alone.

The best outcomes were obtained when employing both chemical and mechanical strategies together (PC) as ceramic surface treatment (Table 3, Fig. 2). Thus, this treatment may still being considered as the gold standard treatment for this regard, as confirmed by previous works [5,16]. It seems, that the action of HF complements silane performance by producing not just surface irregularities but also improving ceramics´ surface energy, rising resin cement wetting and producing an intimate contact between both materials. This issue may be confirmed by failure pattern analysis, in which PC demonstrated a high prevalence of cohesive failure in resin cement (Fig. 3), pointing that the weakest link on this system was not between ceramic and cement as failure occurred in the middle of resin cement layer as can be noted on figure 9. It was previously demonstrated that higher bond strength values are associated with cohesive failure in luting agent [17-19]. This statement is in agreement with the present outcomes as a majority of such failure mode was observed on groups that performed best (Table 3, Fig. 2). Such association and similar failure analysis results on etched lithium-disilicate glass-ceramic were also obtained in previous studies [17,20].

Although there is a general consensus on literature regarding the proper glass-ceramic surface treatment, some authors found that hydrofluoric acid etching is not necessary to improve ceramic/ cement bonding. Shimada et al. [11], Aida et al. [12] and Hooshmand et al. [13] found that HF etching did not improve ceramic/cement bonding, stating that just silanization of ceramics’ surface may be enough to achieve a strong and longlasting bonding. Additionally, one of the primers tested on this study (CP) does not recommend performing HF etching on ceramics’ surface before its application, as HF may be considered as a hazardous substance in some countries [10]. However, in the present investigation, only RCP produced statistically higher bond strength values when compared with the control group (NC) after 24 hours storage. No other primer tested, improved ceramic/cement bonding, not even CP which is recommended to be used without HF. This may be because RCP which is a conventional onebottle silane, may have created strong chemical links between ceramic and resin cement, enough to improve ceramic/cement bonding performance after 24 hours storage. Curiously, RCP+SB did not improve ceramic/cement bonding, even that this treatment employed the same silane primer as RCP group, which was the only treatment capable to achieve higher bond strength values than NC. The only difference between RCP and RCP+SB is the application of an adhesive system layer after silane coating. This treatment was employed in the present study (RCP+SB), as it is also recommended as ceramic surface treatment, as previous works found some benefits provided by adhesive coating on the ceramic surface, such as improved bond strength and wetting of the resin cement and stress absorbance [21-24]. In the present study, this technique did not improve ceramic-cement bonding, probably because adhesive acted as intermediate material between ceramic and resin cement, being the weakest element of the system. Adhesives normally contain lower filler particle concentration than resin cements [25,26], reason why they (adhesives) may show lower mechanical properties. In the case of RCP, the failure occurred within the resin cement layer (Fig. 4A), conversely, on RCP+SB, it occurred along the adhesive layer (Fig. 5A), leading RCP+SB system to fail at lower load values than RCP.

In the case of the other silane treatments tested (SBU and CP), having other components such as hydrophobic/hydrophilic monomers and MDP mixed along with silane, may acts as a barrier for silane to achieve a profuse and intimate contact with the ceramic surface [27]. Other components mixed with silane may also obstruct the elimination of solvents and other byproducts and consequently, the formation of complete condensation reactions needed to form siloxane network [19]. Another issue that may decrease silane effectiveness is the silane layer thickness. Condensation reaction of silane is closely related to the thickness of the silane layer formed when applied, and to its concentration in the solution, having an important effect on the quality of bonding produced [28]. It has been suggested that silanes form three different oligomer layers when applied as a sole coat [29] and that just the one closest to the ceramic surface is necessary for bonding, the outermost layers cannot bond and may be detrimental [30]. By eliminating these layers and other by-products as water and ethanol, covalent bond formation can be promoted [28]. In light of those facts, SBU and CP may have had difficulties to establish stable condensation reactions to form siloxane network between ceramic and resin cement, as being composed of so many other ingredients than silane may have compromised its chemical action. Additionally, both primers (CP and SBU) present lower pH than RCP (CP:3; SBU:2.7; RCP:4.3) [2], which may cause a continuous hydrolyzation of silane molecules as they are hydrolyzed on acidic environments, consequently inactivating some part of the silane present on those solutions (SBU and CP), while material is not been used [31].

This scenario was worse after 6 months water storage, as not even RCP improved ceramic/ cement bonding. Only PC (gold standard treatment) succeeded on this task (Table 3, Fig. 2). Reason why it is likely to think that HF etching synergic effect is fundamental on powering silane action through time. Without an intimate contact or improved surface energy (provided by HF etching), silane primers alone, are not able to provide enough bond strength to integrate resin cement with ceramic surface. This can be confirmed with failure pattern analysis, as a huge prevalence of adhesive failure between ceramic and cement was noted on all groups stored by 6 months (Fig. 3, 4B, 5B, 6B, 7B and 8B), with the only exception of the only group employing HF and silane together (PC), which maintained the same failure pattern observed after 24 hours storage. Being low number of irregularities (normally produced by HF etching) on ceramic surface to produce mechanical interlocking between resin cement and glass-ceramic, lower bond strength may be expected after water ageing, even when using a silane primer.

In light of our results, it can be said that HF etching remains as a mandatory step before using any silane primer on glass-ceramics. Further researches focused on analyzing each silane primer performance on etched ceramic are encouraged.

Conclusions

Within the limitations of this in vitro study the following conclusions can be drawn:

  • Only the conventional silane primer improved ceramic/cement bonding after short- term storage, after long-term storage, none of the primers tested succeeded on this task.

  • The conjunction of HF etching and silane coating improved ceramic/cement bonding after short- and long- term storage.

  • Performing HF etching on glass-ceramics, remains as a crucial step on silanization procedures of glass-ceramics.

Acknowledgements

The authors want to thank the University of Costa Rica, Brazilian CAPES and CNPq (grant #:310650/2013-5) for supporting part of this research.

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Publication Dates

  • Publication in this collection
    May-Aug 2017

History

  • Received
    05 Feb 2017
  • Accepted
    10 Feb 2017
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